General Plant Information
GENERAL
Type of Plant- Custom Metal Fabrication- ASME Code Sect. VIII Div. 1.
Non-Union
Principal Products Manufactured- A.S.M.E. Unfired Pressure Vessels, Process Equipment, Tanks, Stacks, Trayed and Packed Columns, Reactors, Jacketed Vessels, Storage Tanks, Autoclaves, Scrubbers, as well as Heat Exchangers and Rework.
Thickness Range- 3" Maximum
Diameter/ Length- Up to 16' diameter ( Diameter/Length/Weight Restricted By Transportation Limitations)
All Drawings Cad Developed on Premises.
Calculations generated by computer utilizing APV & Compress.
Welding Procedures Qualified: S.M.A.W., S.A.W., G.T.A.W., F.C.A.W.
Qualified Materials of Construction: Aluminum, Alloy 20, Cupro-Nickel, Duplex Stainless Steels, Hastelloy, Inconel, Monel, Nickel, Titanium, Carbon Steel, Chrome-Moly, and Clad Combinations.
PERSONNEL
Total No. of Employees.............................................................................................................45+
Total in Shop.......................................................................................................................32+
No. of Code Qualified Welders..................................................................................................................22
Total in Engineering............................................................................................................5
No. of Shop Inspectors................................................................................................................2
No. of C.A.D. Operators.................................................................................................................2
PLANT AREA
Total...........................................................................................................15 Acres
Enclosed....................................................................................................100,000 Sq. Ft.
One High Bay, 50' x 300'
Two Bays totalling 50' x 400'
Open..............................................................................Approximately 13 Acres
FABRICATION
Work is developed on premises.
Shell plates are rolled on premises.
Machine work is preformed on premises.
Stress Relieving Facilities Available.
Painting and Coating Facilities Available on Premises.
Polishing: No.8 Mirror, 200 Grit, Electro Polishing, RMS/Grit/Cold Roll- Experience in all types of polishing.
PRODUCTS FABRICATED
Code Vessels.........................................................Yes-ASME-Section VIII, Div.I
Non-Code Vessels.......................................................................................................Yes-A.P.I.
Heat Exchangers.........................................................................................................Yes
Cryogenic Vessels..............................................................................................................Yes
Fractioning Towers...............................................................................................................Yes
Piping.................................................................................................................Yes
Coils....................................................................................................................Yes
Vessels, Transportation.......................................................................................................No
Stuctural Steel/ Ladders & Platforms.............................................................................................................Yes
Stacks.....................................................................................................................Yes
Field Erect.......................................................................................................................Yes
Heat Exchanger Rework................................................................................................................Yes
Repair Work............................................................................................Yes- NBIC "R" Stamp
Vessel Jacketing: Clamp-on, Conventional, Dimple, Split Pipe......................Yes
SHIPPING FACILITIES
Truck..........................................................................................................Own and Commercial
Railroad............................................................................................Southern and L&N Railways
Water.......Decatur Docks on Tennessee River, Birmingport on Warrior River, Cordova Docks on Warrior River
INSPECTION
Plant has a Q.A. Dept. per ASME Code, Section VIIl, Div.1
Type of tests made on premises.......Hydrostactic, Radiography, Liquid Penetrant, Magnetic Particle, Ultrasonic. Ferroxyl, Halogen and Pneumatic.
ASME Code, Sec. VIII Inspection Agency......................................................OneBeacon American Insurance Company
EQUIPMENT
Plate Rolls.....................................................................1 3/8" THK x 18'- 0" & 1" THK x 10'- 0"
Plate Shear.......................................................................................................1/2" THK x 10'- 0"
Press Brake........................................................................................................400 Ton x 20'- 0"
Plasma Arc Cutting............................................................................................................2" THK
Sub-Arc Equipment...........................Aronson 20'x 20' Manipulator Single & Multi-wire Capacity
Boring Mill............................................................................................................84" Max Swing
Angle, Flatbar, and Pipe Rolling................................................................3"x 3" x 3/8" / 4" N.P.S.
Sandblast, Paint and Coating Equipment